One single technology stack for all future electric Volvo cars

Un unico stack tecnologico per tutte le future Volvo elettriche
Volvo Cars Superset tech stack

On Volvo Cars’ Capital Markets Day, held in Gothenburg, Sweden, Volvo Cars revealed the new, game-changing approach to technology.

This new approach will define the company’s future by channeling all the engineering efforts into one direction: making cars that get better with time.

Starting with the EX90, their future electric cars will be based on the same fundamental core of systems, modules, software and hardware, called the Volvo Cars Superset tech stack. It’s a single tech and software base that contains all modules and functionalities that Volvo will use in the future product line-up. Like a set of building blocks, it can be configured in many different ways. Each one of the new cars will be a selection, or a subset, of building blocks from the Superset tech stack, and Volvo will continuously improve and grow the tech stack.

Un unico stack tecnologico per tutte le future Volvo elettriche
Volvo ES90, for life in balance

This approach makes sure that the cars truly get better with time, as all the engineering work will focus on improving and enhancing the one tech stack. It means that the work on the EX90 will directly benefit the ES90, and that the work done for the ES90 will carry on – both into the development of the EX60 coming after it, as well as improving the EX90 already in the hands of our customers, and so on.

The Volvo Cars Superset tech stack is a true game changer: it allows all of our engineering effort to be channeled into one single direction that powers all our products, instead of working on specific car projects – says Anders Bell, Chief Engineering and Technology Officer at Volvo Cars. Our engineers will work on one superset, constantly improving, growing and expanding its capabilities and features. This allows for dramatically improved quality, increased speed to market and continually better cars for our customers.

Closed-loop development

Un unico stack tecnologico per tutte le future Volvo elettriche
Volvo ES90, for life in balance

The Superset tech stack approach, which enables the company to deliver one brand in many different product flavours, is emblematic of their overarching idea of how to make cars.

Volvo now do closed-loop development based on data, connectivity, software and core computing. This shift to core computing is at least as significant as the shift to electrification. It impacts anything connected to the cars’ electrical system, and the potential benefits are limitless.

By creating a closed-loop development process, Volvo will be able to endlessly and relentlessly improve every aspect of the cars, thanks to real-time insight and advanced compute capabilities inside the cars, as well as by the engineers in the development centres.

The next-generation SPA3 platform

One of the key building blocks for any car is the electric technology base: a combination of the latest propulsion, electric and electronic systems on top of which the car is built.

To put the company in a position to become leaders in next-generation mobility, they developing a new electric technology base, called SPA3, which will be underpinned by the Volvo Cars Superset tech stack. The first car to be built on SPA3 will be the forthcoming all-electric EX60 mid-size SUV.

Un unico stack tecnologico per tutte le future Volvo elettriche
Volvo ES90, for life in balance

SPA3 builds on many of the building blocks of SPA2 and introduces several key upgrades. It will, for example, have an enhanced core computing capability, which will allow to secure higher performance and improve features through the tech stack. But the most important change is that the SPA3 architecture has been built to be far more scalable than its predecessor. This means that Volvo could continuously develop and build cars of all sizes – larger than the EX90 and smaller than the EX30 – using the same technology base. The modularity and upgradeability of SPA3 will allow for lower investment costs – with lower variance as well – in relation to sales, which in turn should lead to a stronger future cash flow.

Lower production costs

By having a scalable SPA3 architecture, Volvo creates increased synergies and improve technology efficiency when it comes to core computing, batteries, e-motors, megacasting and modular manufacturing – all factors that contribute to significantly driving down the costs of producing cars.

The Torslanda plant and its preparation for production of SPA3 cars showcase the approach to future manufacturing, with all capabilities needed to produce a car located in the same area. This approach becomes especially powerful when the company is able to use the same key components across all cars built on SPA3, meaning that complexity goes down and flexibility goes up.

Source: Volvo Cars

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